THERMAL & ACOUSTIC INSULATED

Galvanized Iron (GI PUF) Cleanroom Panels

High-density Polyurethane Foam (PUF) insulated Galvanized Iron modular cleanroom partitions and ceiling systems. Engineered for rapid hospital deployment, thermal stability, and budget efficiency.

Request GI PUF Proposal Calculate Cleanroom Cost Engineering Direct: +91 93228 65545
FAST-TRACK MODULAR CLEANROOMS

Energy-Efficient & Cost-Effective Turnkey Modular Partitioning

Galvanized Iron (GI PUF) modular cleanroom panels provide an optimal combination of outstanding thermal barrier performance, structural integrity, and economic feasibility. Widely specified for hospital operating rooms, intensive care units (ICUs), CSSD sterilization zones, and pharmaceutical cleanrooms, GI PUF systems minimize heat gain and HVAC energy consumption.

Manufactured in controlled presses with 0.8mm or 1.0mm hot-dip galvanized steel skins and injected with high-density CFC-free polyurethane foam (40 kg/m³), our panels feature precision tongue-and-groove or internal cam-lock joints. Coated with electrostatically baked epoxy polyester powder, the smooth finish resists airborne contamination while facilitating rapid cleaning.

40 kg/m³ PUF
High-density CFC-free closed-cell polyurethane core
Fast Track
Quick modular cam-lock assembly reducing hospital downtime
United Services GI PUF Modular Cleanroom Wall Installation
ACTUAL COMMISSIONED PROJECT
Nakshatra Hospital GI PUF Modular Operating Room
PANEL ADVANTAGES

Engineered For Hospital Efficiency & Longevity

Technical advantages that make GI PUF panels the preferred choice for fast-track medical facilities.

01

Superior Thermal Insulation

Exceptional low thermal conductivity (K-value: 0.022 W/mK) drastically cuts HVAC tonnage requirements, keeping operating rooms and cleanrooms cool with minimal electricity consumption.

02

Tongue & Groove Cam-Lock Joints

Internal eccentric cam-locks pull panels tight against each other with extreme mechanical clamping force, creating an airtight seal with zero visible surface fasteners.

03

Antimicrobial Powder Coat

60-80 micron electrostatically baked polyester powder coating infused with microbicidal additives prevents the growth of fungi, molds, and pathogenic bacteria.

04

Walkable Ceiling Integration

Heavy-load bearing walkable ceiling panels allow HVAC engineers and maintenance personnel to service HEPA filter plenums and light fixtures without interrupting surgical activities below.

05

Factory-Integrated Conduits

Internal PVC electrical conduits and medical gas piping pathways are pre-engineered during foam injection, eliminating field chiseling or exposed wall trunking.

06

Flush Double-Glazed Windows

Observation viewing panels fitted with 6mm+6mm toughened float glass, flush with both panel faces and desiccant-filled silica gel to eliminate internal condensation.

STANDARDS & PARAMETERS

GI PUF Cleanroom Technical Specifications

Precision manufacturing parameters ensuring clinical quality and compliance.

Panel Parameter United Services Standard Testing Benchmark
Skin Sheet Thickness 0.8mm / 1.0mm Galvanized Iron (IS 277 standard) Zinc coating 120-180 GSM
Insulation Core & Density High Density PUF (40 ± 2 kg/m³) CFC/HCFC Free Closed cell content > 95%
Panel Thickness Available 50mm / 60mm / 80mm / 100mm Custom wall and ceiling modules
Thermal Conductivity (K-Value) 0.022 W/m·K at 10°C mean temperature ASTM C518 Insulative Performance
Fire Resistance Grade Self-extinguishing, B2/B1 flame retardant class DIN 4102 / IS 12436 Compliance
Turnkey Installation Speed Rapid site erection (10-12 days per OT complex) Swift clinical handover guarantee

Fast-Track Your Hospital Cleanroom With GI PUF Panels

Consult our senior directors Rishikesh Sawant (+91 93228 65545) or Deepak Sawant (+91 90041 17086) for custom plant drawings, cleanroom layout drawings, and competitive per-square-foot pricing.

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